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"12_volume_up_cap", "travel_mm": 0, "fixed": "20_play_switch_carrier", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.1, "fixed": "01_front_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.1, "fixed": "02_rear_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.1, "fixed": "03_insulating_chassis", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.1, "fixed": "08_play_guide", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.1, "fixed": "20_play_switch_carrier", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.2, "fixed": "01_front_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.2, "fixed": "02_rear_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.2, "fixed": "03_insulating_chassis", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.2, "fixed": "08_play_guide", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.2, "fixed": "20_play_switch_carrier", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.3, "fixed": "01_front_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.3, "fixed": "02_rear_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.3, "fixed": "03_insulating_chassis", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.3, "fixed": "08_play_guide", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_up", "part": "12_volume_up_cap", "travel_mm": 0.3, "fixed": "20_play_switch_carrier", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0, "fixed": "01_front_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0, "fixed": "02_rear_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0, "fixed": "03_insulating_chassis", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0, "fixed": "08_play_guide", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0, "fixed": "20_play_switch_carrier", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.1, "fixed": "01_front_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.1, "fixed": "02_rear_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.1, "fixed": "03_insulating_chassis", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.1, "fixed": "08_play_guide", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.1, "fixed": "20_play_switch_carrier", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.2, "fixed": "01_front_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.2, "fixed": "02_rear_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.2, "fixed": "03_insulating_chassis", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.2, "fixed": "08_play_guide", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.2, "fixed": "20_play_switch_carrier", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.3, "fixed": "01_front_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.3, "fixed": "02_rear_stainless", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.3, "fixed": "03_insulating_chassis", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.3, "fixed": "08_play_guide", "overlap_mm3": 0.0, "passed": true }, { "control": "volume_down", "part": "12_volume_down_cap", "travel_mm": 0.3, "fixed": "20_play_switch_carrier", "overlap_mm3": 0.0, "passed": true } ], "fastener_tool_access": [ { "screw": "rear_1", "fixed": "01_front_stainless", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_1", "fixed": "02_rear_stainless", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_1", "fixed": "04_RF_rear_window", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_1", "fixed": "05_perforated_grille", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_1", "fixed": "09_play_cap", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_2", "fixed": "01_front_stainless", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_2", "fixed": "02_rear_stainless", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_2", "fixed": "04_RF_rear_window", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_2", "fixed": "05_perforated_grille", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_2", "fixed": "09_play_cap", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_3", "fixed": "01_front_stainless", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_3", "fixed": "02_rear_stainless", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_3", "fixed": "04_RF_rear_window", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_3", "fixed": "05_perforated_grille", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_3", "fixed": "09_play_cap", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_4", "fixed": "01_front_stainless", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_4", "fixed": "02_rear_stainless", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_4", "fixed": "04_RF_rear_window", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_4", "fixed": "05_perforated_grille", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true }, { "screw": "rear_4", "fixed": "09_play_cap", "tool_diameter_mm": 4, "overlap_mm3": 0.0, "passed": true } ], "revision_checks": [ { "check": "front_face_closed_at_former_screw", "x": -30, "y": 43, "missing_steel_mm3": 0.0, "passed": true }, { "check": "blind_thread_floor", "x": -30, "y": 43, "passed": true }, { "check": "minimum_bore_floor_1_1mm", "x": -30, "y": 43, "passed": true }, { "check": "front_face_closed_at_former_screw", "x": 30, "y": 43, "missing_steel_mm3": 0.0, "passed": true }, { "check": "blind_thread_floor", "x": 30, "y": 43, "passed": true }, { "check": "minimum_bore_floor_1_1mm", "x": 30, "y": 43, "passed": true }, { "check": "front_face_closed_at_former_screw", "x": -24, "y": -52, "missing_steel_mm3": 0.0, "passed": true }, { "check": "blind_thread_floor", "x": -24, "y": -52, "passed": true }, { "check": "minimum_bore_floor_1_1mm", "x": -24, "y": -52, "passed": true }, { "check": "front_face_closed_at_former_screw", "x": 24, "y": -52, "missing_steel_mm3": 0.0, "passed": true }, { "check": "blind_thread_floor", "x": 24, "y": -52, "passed": true }, { "check": "minimum_bore_floor_1_1mm", "x": 24, "y": -52, "passed": true }, { "check": "rear_fasteners_only", "passed": true }, { "check": "RF_panel_behind_midplane", "passed": true }, { "check": "front_steel_reaches_top", "passed": true }, { "check": "play_diameter_and_position", "diameter_mm": 22.0, "center_y_mm": -36.0, "lower_body_margin_mm": 17.0, "passed": true } ], "layout_checks": [ { "part": "05_perforated_grille", "expected_center_y_mm": 20.0, "actual_center_y_mm": 20.0, "passed": true }, { "part": "07_grille_bond", "expected_center_y_mm": 20.0, "actual_center_y_mm": 20.0, "passed": true }, { "part": "19_speaker_cradle", "expected_center_y_mm": 20.0, "actual_center_y_mm": 20.0, "passed": true }, { "part": "12_volume_up_cap", "expected_center_y_mm": 20.0, "actual_center_y_mm": 20.0, "passed": true }, { "part": "13_volume_up_diaphragm", "expected_center_y_mm": 20.0, "actual_center_y_mm": 20.0, "passed": true }, { "part": "12_volume_down_cap", "expected_center_y_mm": 2.0, "actual_center_y_mm": 2.0, "passed": true }, { "part": "13_volume_down_diaphragm", "expected_center_y_mm": 2.0, "actual_center_y_mm": 2.0, "passed": true }, { "check": "grille_top_margin", "margin_mm": 15.899999999999999, "passed": true }, { "check": "speaker_centered_behind_grille", "passed": true } ], "USB_PTT_checks": [ { "check": "USB_and_PTT_openings_separate", "gap_mm": 3.5, "passed": true }, { "check": "USB_to_PTT_component", "part": "12_PTT_cap", "vertical_gap_mm": 4.5, "passed": true }, { "check": "USB_to_PTT_component", "part": "13_PTT_diaphragm", "vertical_gap_mm": 3.0, "passed": true }, { "check": "steel_between_USB_and_PTT", "part": "01_front_stainless", "missing_volume_mm3": 0.0, "passed": true }, { "check": "steel_between_USB_and_PTT", "part": "02_rear_stainless", "missing_volume_mm3": 0.0, "passed": true }, { "check": "USB_plug_access_envelope", "envelope": "external_boot", "part": "01_front_stainless", "overlap_mm3": 0.0, "passed": true }, { "check": "USB_plug_access_envelope", "envelope": "external_boot", "part": "02_rear_stainless", "overlap_mm3": 0.0, "passed": true }, { "check": "USB_plug_access_envelope", "envelope": "external_boot", "part": "03_insulating_chassis", "overlap_mm3": 0.0, "passed": true }, { "check": "USB_plug_access_envelope", "envelope": "external_boot", "part": "12_PTT_cap", "overlap_mm3": 0.0, "passed": true }, { "check": "USB_plug_access_envelope", "envelope": "external_boot", "part": "13_PTT_diaphragm", "overlap_mm3": 0.0, "passed": true }, { "check": "USB_plug_access_envelope", "envelope": "access_tip", "part": "01_front_stainless", "overlap_mm3": 0.0, "passed": true }, { "check": "USB_plug_access_envelope", "envelope": "access_tip", "part": "02_rear_stainless", "overlap_mm3": 0.0, "passed": true }, { "check": "USB_plug_access_envelope", "envelope": "access_tip", "part": "03_insulating_chassis", "overlap_mm3": 0.0, "passed": true }, { "check": "USB_plug_access_envelope", "envelope": "access_tip", "part": "12_PTT_cap", "overlap_mm3": 0.0, "passed": true }, { "check": "USB_plug_access_envelope", "envelope": "access_tip", "part": "13_PTT_diaphragm", "overlap_mm3": 0.0, "passed": true }, { "check": "PTT_travel_with_plug_boot", "travel_mm": 0, "overlap_mm3": 0.0, "passed": true }, { "check": "PTT_travel_with_plug_boot", "travel_mm": 0.1, "overlap_mm3": 0.0, "passed": true }, { "check": "PTT_travel_with_plug_boot", "travel_mm": 0.2, "overlap_mm3": 0.0, "passed": true }, { "check": "PTT_travel_with_plug_boot", "travel_mm": 0.3, "overlap_mm3": 0.0, "passed": true }, { "check": "PTT_extended_up_one_inch_bottom_fixed", "length_mm": 69.4, "width_mm": 10.0, "center_y_mm": 0.6999999999999993, "lower_edge_mm": -34.0, "upper_edge_mm": 35.4, "passed": true }, { "check": "PTT_to_provisional_boot_clearance", "distance_mm": 2.002498439450078, "passed": true }, { "check": "PTT_extension_clears_case", "part": "01_front_stainless", "overlap_mm3": 0.0, "passed": true }, { "check": "steel_above_extended_PTT", "part": "01_front_stainless", "missing_volume_mm3": 5.671604023224704e-09, "passed": true }, { "check": "PTT_extension_clears_case", "part": "02_rear_stainless", "overlap_mm3": 0.0, "passed": true }, { "check": "steel_above_extended_PTT", "part": "02_rear_stainless", "missing_volume_mm3": 5.6716040258769175e-09, "passed": true }, { "check": "provisional_USB_reference_valid", "part": "REF_USB_connector_board_PROVISIONAL", "passed": true }, { "check": "provisional_USB_reference_valid", "part": "REF_USB_C_receptacle_PROVISIONAL", "passed": true }, { "check": "lower_receptacle_location", "center_y_mm": -45.0, "passed": true }, { "check": "provisional_USB_reference_valid", "part": "REF_USB_interconnect_ROUTE_ONLY", "passed": true } ], "thickness_and_stack_checks": [ { "check": "complete_device_below_30mm", "min_z_mm": -1.0000000177635683e-07, "max_z_mm": 29.4, "overall_depth_mm": 29.4000001, "passed": true }, { "check": "28_5mm_body", "body_mm": 28.500000200000002, "passed": true }, { "check": "recessed_rear_M2x20", "part": "18_M2x20_rear_1", "min_z_mm": 4.0, "passed": true }, { "check": "recessed_rear_M2x20", "part": "18_M2x20_rear_2", "min_z_mm": 4.0, "passed": true }, { "check": "recessed_rear_M2x20", "part": "18_M2x20_rear_3", "min_z_mm": 4.0, "passed": true }, { "check": "recessed_rear_M2x20", "part": "18_M2x20_rear_4", "min_z_mm": 4.0, "passed": true }, { "check": "actual_PCBA_not_scaled", "passed": true }, { "check": "battery_reference_not_thinned", "passed": true }, { "check": "speaker_reference_not_thinned", "passed": true }, { "check": "battery_to_PCBA", "gap_mm": 0.8999999999988404, "minimum_mm": 0.89, "passed": true }, { "check": "PCBA_to_speaker_cradle", "gap_mm": 0.5999998999967282, "minimum_mm": 0.59, "passed": true }, { "check": "PCBA_to_play_carrier", "gap_mm": 0.49999989999673033, "minimum_mm": 0.49, "passed": true }, { "check": "speaker_to_grille_support", "gap_mm": 0.29999989999999954, "minimum_mm": 0.29, "passed": true }, { "check": "play_switch_rest_gap", "gap_mm": 0.20000000000000284, "minimum_mm": 0.19, "passed": true }, { "check": "actual_PCBA_clearance", "part": "19_speaker_cradle", "distance_mm": 0.6946220617194055, "passed": true }, { "check": "actual_PCBA_clearance", "part": "20_play_switch_carrier", "distance_mm": 0.4999999000000024, "passed": true } ], "passed": true, "limitations": [ "The 69.4 mm PTT cap is screened as a rigid body. Long-cap bending, guidance, press-location sensitivity, diaphragm force and selected switches require physical validation.", "Lower USB requires a separate connector board and electrically validated interconnect. Board, receptacle and routing envelopes are provisional; the actual original PCBA is unchanged. No completed circuit, pinout, charging compatibility or selected connector retention is implied.", "USB screening uses a provisional 18 x 12 mm external boot and 10 x 4 mm access tip stopping at X=-39.2. It does not validate a selected cable, finger access or engagement with the selected lower connector.", "Adaptive volume integration uses per-face relative precision 1e-9. STEP round-trip volume tolerance: max(0.001 mm3, one part per million). STL removes zero-area facets and welds coincident vertices at 1e-7 mm before verification.", "Controls sampled at 0, 0.1, 0.2 and 0.3 mm against rigid case, chassis, play guide and switch carrier only.", "No swept-volume guarantee between samples; diaphragm deformation, selected switch compression and force curve are not simulated.", "Tool corridor uses a 4 mm diameter straight shaft, not a complete driver or hand envelope.", "Installed-position meshes are not automatically bed-oriented.", "No RF, thermal, tolerance, adhesive, fatigue or physical assembly certification." ] }